In today’s competitive manufacturing landscape, producing high-precision molds demands not only exceptional design capabilities but also cutting-edge technologies and world-class equipment. At our precision mold manufacturing facility, we implement seven industry-leading machining technologies to deliver exceptional accuracy, efficiency, and quality in every mold we produce. Whether you’re an industry expert or exploring mold manufacturing for the first time, this article offers a comprehensive guide to the technologies driving precision mold production—and why you should trust your project with us.
1. High-Speed CNC Milling
CNC milling is the foundation of modern plastic mold making. With advanced 5-axis milling capabilities, we can precisely machine complex 3D geometries with outstanding accuracy.
Our facility is equipped with high-speed CNC machines from MORISEIKI and Makino, offering:
Accuracy up to 0.002mm
Surface roughness Ra < 0.15μm
Capable of machining hardened steel up to 60HRC
Thanks to 5-axis technology, we minimize repositioning and achieve high-quality finishes, ideal for intricate mold cavities and cores.
2. Wire EDM (Electrical Discharge Machining)
Wire EDM is essential for machining intricate contours and sharp internal corners that milling cannot reach.
We use top-of-the-line wire EDM machines from AgieCharmilles and Sodick, capable of:
Accuracy: 0.002mm
Surface roughness: Ra 0.05μm
Ideal for inserts, ejector pin holes, and complex punch/die elements
Wire EDM plays a vital role in producing high-performance stamping and injection molds.
3. Sink EDM (Die-Sinking EDM)
For deep cavities, narrow slits, and complex geometries, sink EDM delivers unmatched precision.
With machines from AgieCharmilles and Makino, we offer:
Accuracy: 0.002mm
Mirror surface finishes (Ra < 0.1μm)
Precise sharp-corner finishing up to 5μm
Sink EDM complements CNC milling by enabling precision machining in areas unreachable by conventional cutting tools.
4. Precision Grinding
Grinding is critical in finalizing surface accuracy and achieving tight tolerances, especially on hardened steel components.
Our grinding capabilities include:
Surface Grinders from OKAMOTO: Accuracy 0.001mm
Profile Grinders from WAIDA: Accuracy 0.001mm
We perform flat grinding, cylindrical grinding, and optical profile grinding to ensure perfect finishes on inserts, slides, and mold bases.
5. CNC Turning (Lathe Processing)
We use CNC turning for high-precision round components, such as circular inserts, cores, and guide sleeves.
Thanks to our advanced CNC lathes:
Complex geometries are easily programmable
Multi-tool changing ensures faster production
Ideal for mass production of precision round parts
In some cases, CNC turning even replaces grinding, reducing processing time and costs.
6. Precision Measurement & Quality Control
Quality is at the heart of everything we do. We employ industry-leading metrology tools to inspect every mold component:
CMMs (Coordinate Measuring Machines) from ZEISS and Mitutoyo
Vision Measuring Systems for complex geometries
These tools ensure:
Measurement accuracy within microns
Full 3D tolerance inspection
Reverse engineering capabilities
We also utilize high-resolution X-ray computed tomography (CT) systems such as the Phoenix v|tome|x s, enabling full 3D internal inspections without destroying the part. This advanced non-destructive technology allows us to:
Detect internal defects, voids, and cracks in complex components
Perform high-precision 3D metrology for internal and external geometries
Support reverse engineering of highly complex parts with full volumetric data
CT scanning ensures that every mold and molded part meets the strictest quality standards—inside and out.
7. Quick Clamping & Automation Systems
Efficiency is maximized with System 3R and EROWA quick clamping systems, enabling:
Repositioning accuracy within 3μm
Setup time reduced to under 1 minute
Seamless integration between milling, EDM, and measuring stations
Our workshop also embraces semi-automated and fully automated workflows using robotic handling and software integration, ensuring faster turnaround and consistent quality.
Why Choose Us as Your Mold Manufacturing Partner?
We are more than just a mold shop. With 140+ high-precision machines from global brands including Yamada, Kyori, Micron, CF, Arburg, Fanuc, Sumitomo, ENGEL, Nissei, and Multiplas, we handle everything from tooling to large-volume molding production.
Our capabilities:
Injection machines ranging from 30T to 320T
Press machines from 40T to 200T
Full in-house mold design, tooling, and production
Every product we deliver reflects our commitment to precision, efficiency, and reliability.
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