Connectors for Medical Equipment

This precision miniature connector is designed for compact electronic devices requiring high signal reliability and mechanical stability.
Manufactured from imported engineering plastics and high-conductivity gold-plated copper pins, it features small size, excellent electrical performance, and long mating life.
Strict dimensional control (flatness ≤ 0.03 mm, position tolerance ≤ 0.03–0.08 mm) ensures consistent and accurate mating performance in high-precision applications.

APPLICATIONS

DimensionsFlatnessPosition ToleranceMaterial
Male: 4.41 mm / Female: 5.65 mm≤ 0.03 mm≤ 0.03–0.08 mmEngineering plastic + gold-plated copper pins
Wire Insulator MaterialFEP / PVC
DimensionsMale: 4.41 mm / Female: 5.65 mm
Flatness≤ 0.03 mm
Position Tolerance≤ 0.03–0.08 mm
MaterialEngineering plastic + gold-plated copper pins

TSP Processing Workshop

TSP Produces Other Stamped Parts

Medical Device Connector Production Process

No.1 Material Selection – Premium Imported Materials

TSP uses top-grade international 59-1 brass (instrument-grade),
featuring high copper content, excellent hardness, and low impurities.
This ensures stable current transmission and minimal signal loss.
All plastic pellets are made from new, medical-grade materials.

No.2 Stamping – High-Speed Integrated Forming

With 21 imported high-speed stamping machines,
TSP forms connector pins in one process and eliminates
any twisted, cracked, or deformed parts to guarantee precision.

No.3 Plating – 5-Layer Electroplating Process

Products undergo a 5-layer electroplating process
on a 65-meter automatic line, ensuring durability
under 260–280°C heat and 24-hour salt spray testing.

No.4 Injection Molding – Precision Molding Technology

Using 35 precision molding machines and imported PET resin,
TSP ensures superior insulation, high-temperature resistance,
and export-grade injection quality.

No.5 Assembly – Fully Automated Assembly Line

Automated assembly machines ensure precise component fitting,
rejecting defective units and maintaining perfect appearance
and performance consistency.

No.6 Testing – Strict International Quality Inspection

Each connector undergoes individual inspection and
comprehensive reliability tests (salt spray, 280°C heat, etc.),
guaranteeing flawless quality.

Why choose TSP

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FREQUENTLY ASKED QUESTIONS

Your Question Is Answered

The lifespan of a connector typically depends on the usage environment and frequency of use. Generally, high-quality connectors can withstand thousands of insertion and removal cycles under normal conditions.

When selecting a connector, consider the following factors:

• Application environment: temperature, humidity, vibration, etc.
• Electrical requirements: necessary voltage, current, and impedance.
• Size and shape: ensure compatibility with existing equipment.

Installation steps typically include:

• Ensure the power is turned off.
• Align the connector, ensuring the pins on the plug and socket fit correctly.
• Apply even pressure to insert until you hear a “click,” indicating it is locked in place.

If you experience poor contact, try the following:

• Check if the connector is securely inserted.
• Clean the contact surfaces to remove dust and debris.
• Inspect the connector for damage; if damaged, replace it.

Many connectors are designed to be waterproof and weather-resistant, but for outdoor use, it’s best to select connectors specifically designed for such environments, ensuring they meet the required protection ratings.

We provide customization services for connectors, including special sizes, materials, and electrical specifications. Please contact our technical support for more information.

To extend the lifespan of connectors, we recommend regularly checking and cleaning them. Avoid storing them in high-temperature or humid environments, and refrain from excessive pulling on cables during use.

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